Bottling Vertigo

It’s bottling time again. The winery gets busy, so the winemaker hires some temporary workers for the week to help. Since using new bottling trucks there have been more workers, which allows me to work on other necessary tasks like running tests and packing up shipments, I also can keep myself busy with other things around the winery.

The first year working at the winery, the older bottling truck had some problems with the labels. They would slip, or miss the bottle and go onto the next bottle, so we would normally have someone sitting inside the truck to watch every bottle go through to make sure the label is straight. I was lucky enough to have that job. Several hours of watching bottles move around a conveyor belt is not only extremely boring, but it also messes with your head.

Bottling begins at 8 am.  The winery allows the workers to take a break at 10 am, lunch at noon, another break at 3 pm and finish around 5 pm.  The effects of starring at the bottles are not recognized until we stop for a break, and are increasing worse throughout the day:

Assuming I start the day ready to work…

1st Break:  I stand up from the chair and feel a slight light-headedness, but not to bad.  As I move around, I’m seemingly floating as I walk.

Lunch Break:  I compare it to stepping off a treadmill; I may be standing in place, but the ground seems to still be moving.  I’m having difficulty focusing on anything as my eyes continually want to wander to the right.

2nd Break:  All of my senses are in hyper mode.  The air smells stale and is making me slightly nauseous.  Everything around me appears to be moving even though they are sitting still and making me dizzy.  The machinery inside the bottling trucks is pounding and giving me a headache.

At this time I will help myself to a beer which surprisingly helps.  I can’t say if it’s the beer that is helping, or less of a focus on the bottles spinning around and more focus on the next sip

End of day:  I feel much better, and ecstatic that we’re finished…

…feelings of nausea, dizziness and headache rush over me when I realize we finished day 1.

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A Lesson in Spanish

I learned a new word the other day from my coworkers, “cajones”.  Two of them were talking in Spanish back and forth about cajones.  The word sounded familiar to me, and then it click… Were they being vulgar and talking about testicles?  When you worked around all males all day there can be some vulgar conversations, but they seemed to be talking about it like they were discussing footwear.

So I asked what the word meant, and this is what they told me (and so not to step out of the vulgarity of working with all men)…  The “cajones” they were talking about were the bins in which the grapes had arrived in, and they were discussing how many bins were arriving.  I was apparently thinking of “cojones” which is the east coast term of testicles.  West coast, we say “heuvos” as in “mucho jamón por dos huevos” when describing a portly woman.

I must agree this is not necessarily the useful information that one would look for in a blog about wine, but you never know; one day you could find yourself at a winery and over hear someone’s conversation about cajones, and you now won’t embarrase yourself by making the same mistake of thinking they were being rude.  There could also be a situation where someone says “mucho jamón por dos huevos” about you or someone you know, in which case maybe it would have been better if you didn’t know what it meant.  Well, I’m only the messenger.

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A career in winemaking… like I never left college

enologist xingI truly enjoy my job, and I have a pretty good reason why; this job reminds me of the great times I have had back in college.

I went to one of the top party colleges back in the day, UC Santa Barbara.  I joined a fraternity, made some great friends, went to a lot of “social gatherings,” and I think I even attended class every once in a while.  I was very disappointed to leave, but would visit from time to time (while I was still single).  My experience at Santa Barbara is exactly what you would expect college to be like.

After college I wasn’t sure what I wanted to do.  I had this degree in chemistry, but the thought of working in a lab all day long seemed mind-numbingly boring.  I applied as a harvest intern at a local winery because I knew I was qualified, and maybe I would get to taste some wine.

After working at the winery for a few years I have notice a few similarities to my time in college…

1. I drink like a fish.  I think at one point I was up to at least 1/2 a bottle of wine a night.  The other workers and myself instituted a daily drinking gathering where we each pitched in for a case of beer.

2. I swear the winemaker has tried to haze me during my initiating into the winery.  On one particular afternoon he asked me to go through some barrels and score them so we can separate them.  I went through 40 barrels, tasting every single one.  I was practically crawling back to the office when he told me I could score them on smell alone.

3.  The winery parties were like fraternity/sorority socials.  The entire production side of the winery is all men, the entire business side (with the exception of the owner) is all women.  We will get together on anniversaries of the employees, employees leaving, end of harvest and Christmas (or pre-winter break), and the winery has put together some pretty good parties.  Not to mention all of the wine events we would go to pour at.

4. I still can’t get away from going to class.  I have so far gone to a conference on sanitation practices, federal tax compliance, and have even taken a test for pesticide use and forklift driving.

5.  And just like college, we know how to have fun!  I have created some good relationships with my coworkers, and I have some pretty good stories to share.

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The Booby Trapped Tank

During harvest, it is my job to collect wine samples from the fermenting tanks. Everyday I walk through the tank warehouse collecting each sample, sometimes up to twenty samples a day. I have found the reds are the most difficult because they contain not only juice, but skins and seeds. There is a 3″ diameter valve that I collect the sample from that would get clogged. Sometimes I can shift the clog around by moving the handle to the valve back and forth, and sometimes I can open the valve far enough to allow wine to pour out. My biggest fear, of course, is opening the valve when it’s clogged and from the pressure of the must push the clog through and cover me in red grape juice.

On one occasion, the clog in one of the valves was particularly bad. I made a couple of attempts, but it wouldn’t budge. I left for lunch to come back to it later. I mentioned the clog to the winemaker, and how bad it was which he apparently took as a challenge to get it unstuck.

I continue to eat lunch with the other workers when the winemaker comes back covered head to toe in wine. We asked what happened, he told us he open the valve a little, and when nothing came out, he opened the valve all the way. Most people would move out of the way of the flow, just in case, but It looked like he got the full force. Sopping wet with bits of grape all over him he heads back to the office, and being the experienced winemaker that he is, he comes back in all new clothes. If it was me (which has happened, just not as bad), I would have had to wear the wine stained clothes the rest of the day.

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Pre Non-slip Shoes

I was helping the guys picking through grapes on the sorting table. After we finished up, one if guys was moving the pump inside. These are heavy pumps (about the size of a motorcycle), they do have to move grape juice, skins, and all. As he was pulling the pump up a very short grade up to the warehouse door he slipped and the pump went rolling. I reacted and quickly grabbed the pump by the handle. I firmly planted my feet on the ground and waited for the pump to slow down to a stop.  Apparently the pump has some good momentum as my feet slipped out from under me, and in a matter of seconds the two of us were down.

The winemaker walks past as the pump roles out in the parking lot.  He peers into the warehouse to see what was happening, and here are the cellar worker and myself on the ground, laughing.  I could only imagine it was a strange sight to see.

Needless to say, after that incident, the winery happily provided non-slip shoes to whom ever work in the tank warehouse.

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ReadBetweenTheVines.com is making a come back!

We’re back… we had to go through some reorganizing, but we’re up and running again, and starting all over from scratch.  Which also means we can refocus and maybe even have somewhat of a regular posting schedule.

Please send us your comments, emails and other correspondence, so we can continue to improve the site.

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